Machinability of Metals

Machinability is the defined as the ease with which a material can be machined. The American Iron and Steel Institute has determined that AISI 1112 Steel has a machinability of 100%. Other materials are compared below:


Carbon Steels

  • 1015 – 72%
  • 1018 – 78%
  • 1020 – 72%
  • 1022 – 78%
  • 1030 – 70%
  • 1040 – 64%
  • 1042 – 64%
  • 1050 – 54%
  • 1095 – 42%
  • 1117 – 91%
  • 1137 – 72%
  • 1141 – 70%
  • 1141 annealed – 81%
  • 1144 – 76%
  • 1144 annealed – 85%
  • 1144 stress-proof – 83%
  • 1212 – 100%
  • 1213 – 136%
  • 12L14 – 170%
  • 1215 – 136%

Alloy Steels

  • 2355 annealed – 70%
  • 4130 annealed – 72%
  • 4140 annealed – 66%
  • 4142 annealed – 66%
  • 41L42 annealed – 77%
  • 4150 annealed – 60%
  • 4340 annealed – 57%
  • 4620 – 66%
  • 4820 annealed – 49%
  • 52100 annealed – 40%
  • 6150 annealed – 60%
  • 8620 – 66%
  • 86L20 – 77%
  • 9310 annealed – 51%

Stainless Steels and Super Alloys

  • 302 annealed – 45%
  • 303 annealed – 78%
  • 304 annealed – 45%
  • 316 annealed – 45%
  • 321 annealed – 36%
  • 347 annealed – 36%
  • 410 annealed – 54%
  • 416 annealed – 110%
  • 420 annealed – 45%
  • 430 annealed – 54%
  • 431 annealed – 45%
  • 440A – 45%
  • 15-5PH condition A – 48%
  • 17-4PH condition A – 48%
  • A286 aged – 33%
  • Hastelloy X – 19%

Tool Steels

  • A-2 – 42%
  • A-6 – 33%
  • D-2 – 27%
  • D-3 – 27%
  • M-2 – 39%
  • O-1 – 42%
  • O-2 – 42%

Gray Cast Iron

  • ASTM class 20 annealed – 73%
  • ASTM class 25 – 55%
  • ASTM class 30 – 48%
  • ASTM class 35 – 48%
  • ASTM class 40 – 48%
  • ASTM class 45 – 36%
  • ASTM class 50 – 36%

Nodular Ductile Iron

  • 60-40-18 annealed – 61%
  • 65-45-12 annealed – 61%
  • 80-55-06 – 39%

Aluminum / Magnesium Alloys

  • aluminum, cold drawn – 360%
  • aluminum, cast – 450%
  • aluminum, die cast – 76%
  • magnesium, cold drawn – 480%
  • magnesium, cast – 480%

Sheet Metal Gauge Chart – Steel, Stainless, Aluminum, Tubing

Damn you, sheet metal gods!  Why did you create such a stupid system where a “gauge” of one type of metal is a different thickness than the same “gauge” of another metal?   The sheet metal gauge chart will help you with your struggle to pick a ‘standard’ size sheet metal whey you are working on a sheet metal design.


All Dimensions in Inches

Gauge # Sheet Steel Strip & Tubing Aluminum Stainless Steel
6/0
5/0
4/0
3/0
2/0
—-
—-
—-
—-
—-
—-
.500
.454
.425
.380
.5800
.5165
.4600
.4096
.3648
.4687
.4375
.4062
.3750
.3437
0
1
2
3
4
5
—-
—-
—-
.2391
.2242
.2092
.340
.300
.284
.259
.238
.220
.3249
.2893
.2576
.2294
.2043
.1819
.3125
.2812
.2656
.2500
.2344
.2187
6
7
8
9
10
11
.1943
.1793
.1644
.1495
.1345
.1196
.203
.180
.165
.148
.134
.120
.1620
.1443
.1285
.1144
.1019
.0907
.2031
.1875
.1719
.1562
.1406
.1250
12
13
14
15
16
17
.1046
.0897
.0747
.0673
.0598
.0538
.109
.095
.083
.072
.065
.058
.0808
.0720
.0641
.0571
.0508
.0453
.1094
.0937
.0781
.0703
.0625
.0562
18
19
20
21
22
23
.0478
.0418
.0359
.0329
.0299
.0269
.049
.042
.035
.032
.028
.025
.0403
.0359
.0320
.0285
.0253
.0226
.0500
.0437
.0375
.0344
.0312
.0281
24
25
26
27
28
29
.0239
.0209
.0179
.0164
.0149
.0135
.022
.020
.018
.016
.014
.013
.0201
.0179
.0159
.0142
.0126
.0113
.0250
.0219
.0187
.0172
.0156
.0141
30
31
32
33
34
35
36
37
38
.0120
.0105
.0097
.0090
.0082
.0075
.0067
.0064
.0060
.012
.010
.009
.008
.007
.005
.004
—-
—-
.0100
.0089
.0080
.0071
.0063
.0056
.0050
.0045
.0040
.0125
.0109
.0102
.0094
.0086
.0078
.0070
.0066
.0062

Remember, mechanical engineers, if you ever serve on a standards or specifications committee, don’t make up stupid rules and specifications just to be different.  Try to make things common so you don’t need extra tools like this sheet metal gauge chart which should be totally unnecessary.